Standardized work

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Standardized Work
Creating Continuous Flow

Process
Coaching
Incorporated

Presented by:
Brian D Krichbaum

Standardized Work
Definition
A detailed and documented system in whichproduction workers both develop and follow a
repeatable sequence of tasks within a work
assignment. The standardized work sequence
represents the best practices for the operator to
follow in thecompletion of his/her job.

Process
Coaching
Incorporated

Page 2 of 59
© 2008 Process Coaching Incorporated

Standardized Work
Elements

Takt time – Demand Rate
Cycle Time – Production TimeWork Sequence

Process
Coaching
Incorporated

Page 3 of 59
© 2008 Process Coaching Incorporated

Standardized Work
Takt Time
Takt Time - the demand rate of production, the
rate at which wesell our product or service.
Takt is a German musical term which refers to
the pace, or drumbeat of a musical score. The
concept of takt keeps our activities on pace
much as the metronome keepsthe musician on
the beat.

Process
Coaching
Incorporated

Page 4 of 59
© 2008 Process Coaching Incorporated

Standardized Work
The Tools

Process Instruction Sheets
Standardized WorkAnalysis Sheet (Cell Layout)
Time Observation Sheet
Operator Balance Chart
Standard Work Combination Sheet

Process
Coaching
Incorporated

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© 2008 Process Coaching Incorporated Standardized Work
Process Instruction Sheets
Definition
Detailed, visual instructions written from the
perspective of the operator which detail the
sequence, methods, tools required and criticalto quality characteristics of an operation.

Process
Coaching
Incorporated

Page 6 of 59
© 2008 Process Coaching Incorporated

Standardized Work
Cell Layout
Definition
Detailed, visualrepresentation of the location of
everything in the workcell, including
workstations, parts racks and storage areas,
and operators.
Used to plan the layout of cells, analyze the
amount of...
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