Manual de torque

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W2

RSL TOOLS Operation and Maintenance Manual

HEX WRENCH SET

SQUARE DRIVE WRENCH SET

Document Ref: Revision: Revision Date:

W-ENG-5525-056 AD Aug. 2012

Title: RSL Tool Operation and Maintenance Manual Doc number: W-ENG-5525-056 Revision: AD

Global Date: Aug. 2012

TABLE OF CONTENTS
SECTION 1 SAFETY
1.0 - RSL TOOL SAFETY 1.1 – GENERAL SAFETY 1.2 – RSL TOOL SAFETY – PUMPTAG

Page 3
3-4 4 5

2

SPECIFICATIONS
2.0 - SQUARE DRIVE (SQ. DR.) TOOLS 2.1 – HEX BITS FOR SQUARE DRIVE TOOLS 2.2 – HEX WRENCH 2.3 – NOMINAL OUTPUT TORQUE VS. PRESSURE TABLE

6
6 7 8-9 10

3 4 5 6

WRENCH DESCRIPTION RSL TERMS & BOLTING CALCULATIONS PLANNNING OPERATING INSTRUCTIONS
6.0 – FLANGE ASSEMBLY & DISASSEMBLY 6.1.0 – CHOOSE FLANGE ASSEMBLY METHOD 6.1.1 – FLANGE DISASSEMBLY(LOOSEN) 6.1.2 – FLANGE ASSEMBLY EXAMPLE 6.2 – HEX TOOL REACTION 6.3 – SQUARE DRIVE TOOL REACTION 6.4 – OPERATING INSTRUCTIONS

11 11-14 14-16 16
16 16 16 17 17-18 18-20 20-22

7

WARRANTY, MAINTENANCE, & ASSEMBLY
7.1 – WARRANTY 7.2 – POWER HEAD MAINTENANCE 7.3 – POWER HEAD ASSEMBLY, TESTING, & DISASSEMBLY 7.4 – HEX & SQUARE DRIVE WRENCH MAINTENANCE

22
22 22 22-23 23

8

TROUBLESHOOTING
8.0 – TABLE 8.1 – GENERAL HYDRAULIC

24
24 25

9

PART NUMBERS AND DRAWINGS
9.0 – POWER HEAD 9.0 – HEX WRENCH 9.0 – SQ. DR. WRENCH 9.0 – REACTION ARM 9.0 – SEAL KITS

26
26-27 28 29 30 31

10 11 12

TORQUE, FLANGE, & BOLT REFERENCE TOOL ACCESSORIES NOTES WARRANTY

32-37 37 38-39 40

This tool, when used in conjunction with specified pump and hoses, conforms torequirements for CE Marking. Contact Hydratight for a list of approved components. W-ENG-5525-056 (rev. AD) Page 2 of 40 ENG US

Title: RSL Tool Operation and Maintenance Manual Doc number: W-ENG-5525-056 Revision: AD

Global Date: Aug. 2012

SECTION 1.0 - RSL TOOL SAFETY
 When RSL tools (with high force/torque, high pressure fluid/air, and electricity) are used they require operator: o Adhere tostrict safety procedures and operating instructions o Accept primary responsibility for safety. o Do not rush the job! HYDRATIGHT offers free videos and training. This manual and additional safety related services are designed to: o Assist in proper personnel training for use and care of RSL tools. o Help prevent accidents and improve safety. Operator must read, understand, and comply with alloperating instructions prior to and during RSL operation! Failure to do so may result in severe or fatal injury. Hydratight highly recommends that one properly trained person hold and control operation of tool. When two-person operation cannot be avoided:  A risk assessment must be performed that fully addresses specific application, communication, and coordination of tool operation between twousers.  Person HOLDING wrench must control operations and give command to energize pump. Set-up proper tool reaction!  Incorrect set-up, or socket size, may cause tool, socket, nut, etc. to fracture and injure operator.  Cocking (socket fitting over nut at angle) is most common cause of socket fracture. High hydraulic pressure hazard, 10,000 psi (690 bar)!  Use proper tools, hoses, fittings andprotective equipment.  Keep clear of leaking hydraulic fluid. Immediately repair/replace tool, hoses, etc.  Never exceed maximum working pressure marked on power head. Immediately replace damaged hoses.  Damaged hoses may release hydraulic fluid under pressure and cause injury.  Do not expose hoses to damaging conditions!  Hose damage may result from mechanical, thermal, or chemical abuse.  Donot use hoses as a lift strap when lifting or moving tool Maintain equipment in good working condition!  Inspect for cracks/wear.  Immediately replace damaged parts and remove damaged equipment from service.  Lubricate moving parts with SWEENEY 503 lubricant.  Check for loose parts prior to operation Electrical:  Follow proper lockout and tag procedures (include all power supplies) before...
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