Tpm implementation

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TPM IMPLEMENTATION

Juliano Almeida

TPM
Is a away to archive our results and our results must to be the consequence of a good and deeply control of our process and losses.

Why TPM?
SWOTAnalyze
STRENGTH
Skilled and motivated workforce

WEAKNESS
Not following standards

So…
OPPORTUNITIES
Production volume increase

THREATS
Increasing costs Stronger Competitors

We need toensure continuous improvement
By…

Understand the current situation and Gaps

TPM introduction

How to apply the TPM
World Class Management – Global Level
Master Pillar Structure

RoadMap

Continual improvement Strategy and Strategy and Policy Policy Management Management Review Review Planning Planning Monitoring and Monitoring and Measurement Measurement ImplementationImplementation and Operation and Operation

How to apply the TPM
World Class Management – Cluster Level

PKE Training
Master Pillars
Autonomous Maintenance

Planned Maintenance

Directors

PLANT 1Quality Maintenance

PLANT 2

PLANT 3

PLANT 4

PLANT 5

PLANT 6

Focused Improvement

Early Management

Safety & Health

Education & Training

Coordinator A Coordinator BCoordinator C

Staff

Process Managers

Managers

How to apply the TPM
World Class Management – Production Level
PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION

Local PillarsAutonomous Maintenance

Planned Maintenance

Quality Maintenance

Focused Improvement

Early Management

Safety & Health

Education & Training

Operator A Operator B Operator CImprov. Team

Systemic Team

Operation

Cells

How to apply the TPM
World Class Management – Pillars correlation

PM

1

2

3 -4

5

6

AM

1
1

2

3
2

4
3 -4 5 -6

56
7

7

QM

Implementation Plan
Interpendence All

Independence Operator

Dependence

MNG

Reaction SHE

Stage 1 Control Statistics

Stage 2 Basic Tools

Stage 3 Improve...
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