Tpm implementation
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TPM IMPLEMENTATIONJuliano Almeida
TPM
Is a away to archive our results and our results must to be the consequence of a good and deeply control of our process and losses.
Why TPM?
SWOT Analyze
STRENGTH
Skilled and motivated workforce
WEAKNESS
Not following standards
So…
OPPORTUNITIES
Production volume increase
THREATS
Increasing costs Stronger Competitors
We need to ensure continuous improvement
By…
Understand the current situation and Gaps
TPM introduction
How to apply the TPM
World Class Management – Global Level
Master Pillar Structure
Road Map
Continual improvement Strategy and Strategy and Policy Policy Management Management Review Review Planning Planning Monitoring and Monitoring and Measurement Measurement Implementation Implementation and Operation and Operation
How to apply the TPM
World Class Management – Cluster Level
PKE Training
Master Pillars
Autonomous Maintenance
Planned Maintenance
Directors
PLANT 1
Quality Maintenance
PLANT 2
PLANT 3
PLANT 4
PLANT 5
PLANT 6
Focused Improvement
Early Management
Safety & Health
Education & Training
Coordinator A Coordinator B Coordinator C
Staff
Process Managers
Managers
How to apply the TPM
World Class Management – Production Level
PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION
Local Pillars
Autonomous Maintenance
Planned Maintenance
Quality Maintenance
Focused Improvement
Early Management
Safety & Health
Education & Training
Operator A Operator B Operator C
Improv. Team
Systemic Team
Operation
Cells
How to apply the TPM
World Class Management – Pillars correlation
PM
1
2
3 -4
5
6
AM
1
1
2
3
2
4
3 -4 5 -6
5
6
7
7
QM
Implementation Plan
Interpendence All
Independence Operator
Dependence
MNG
Reaction SHE
Stage 1 Control Statistics
Stage 2 Basic Tools
Stage 3 Improve