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ClearCommand 96202
Installation Manual
SM3830 Rev.A1 10/05

SYSTEM GENERAL INFORMATION

ZF Marine Electronics, LLC ClearCommand
System Specifications
(Sept 2005 Rev.A) October 2005 Rev.A1

Quality Shipyard Hull# 1247

February 2005 (Rev.-)

Vessel Specifications Power: Twin Screw Caterpillar 3508 1050 HP @ 1600 RPM Electric Selection Twin Disc MG5170 5.421:1 ReductionRatio Solenoid Selection One Remote Station

Transmission:

Stations:

ClearCommand Specifications: Control Processor: System Serial Number: Sales Order Number: 96202 (replacing 785CE) 3830 SO02471 (96202 Replacement System) SO00549 (Original System Parts & Manual) SO00550 (Original CruiseCommand Processor) 13068A, 4 pages

Drawing Number:

This System originally shipped withCruiseCommand 785CE Processors. These Processors are being replaced by ClearCommand 96202 Processors.

Page 1

MATERIAL LIST

System 3830 Material List
Material List for 3830 - SO002471 Quantity No. Description 2 96202 CLEARCOMMAND-ELECT ENG,SOL GEAR,2 STA 2 15719-20 WIRE HARNESS, CLUTCH AHEAD/ASTERN 20 FT 5 SM3830 SSN 3830 INSTALLATION MANUAL

Page 1-1

PREFACE IMPORTANT:It is important to keep this Manual in a safe place for future reference. The manual contains answers to questions that may arise during operation or installation of the ZF Marine Electronics Control System and its options.

Preface-1 ClearCommand 96202
ZF Marine Electronics Processor Part No. ENGINE Servo Electronic CLUTCH Servo Solenoid Number of Pluggable Stations

96202

XX

2

Table Preface-1: ClearCommand 96202 This manual is intended for use with the above Processors. Preface-2 Conventional Symbols Used in the Manual Throughout this manual special attention should be paid to the following:
NOTE: Contains helpful information

IMPORTANT: Contains helpful information.

CAUTION: Damage to the equipment may occur if these messages are notfollowed.

WARNING: Personal injury may result if these messages are not followed. Preface-3 Important Information WARNING: Personal Injury could occur if the following steps are not followed exactly.
CAUTION: On Control Systems utilizing more than one Processor, ZF Marine Electronics highly recommends that ALL UNITS be upgraded to the most current Processor. CAUTION: Electro-staticdischarge can damage this equipment. Personnel working on this equipment must be grounded to the chassis with the Anti-static Wrist Strap provided. CAUTION: Disconnect the Power Harness from the Power Pigtail whenever welding is being done on the vessel. Failure to do so can cause permanent damage. CAUTION: This equipment is designed to work with other ZF Marine Electronics designed equipment.DO NOT operate this equipment with any other manufacturers equipment unless approved so in writing by ZF Marine Electronics Engineering Department.

For the purpose of this manual, the drawings illustrate pluggable systems with two Remote Stations. The Processors described within, may in fact be installed with anywhere from one to five Remote Stations.
Page Preface-1

TABLE OFCONTENTS

SW15623.0H Table of Contents
ClearCommand 96202 Installation Manual
System 3830 Material List .......................................................................................................................1-1 Preface-1 Preface-2 Preface-3 ClearCommand 96202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preface-1 ConventionalSymbols Used in the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preface-1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preface-1
Table Preface-1:ClearCommand 96202.......................................................................................................................Preface-1

Table of...
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