Boas praticas

Disponível somente no TrabalhosFeitos
  • Páginas : 5 (1185 palavras )
  • Download(s) : 0
  • Publicado : 17 de abril de 2013
Ler documento completo
Amostra do texto
Pederneiras
VPS - Initiatives

VPS - Initiatives

VPS – Volvo Production System
2
08/2010

Pederneiras Industrial Hub

VPS Launch

BACK
VPS – Volvo Production System
3
08/2010

Pederneiras Industrial Hub

Before VPS - Production Flow
PDI ASSEMBLY LINE PAINTING FINISHING MACHINING STORAGE WELDING PARTS SHOT BLASTING MATERIAL INBOUND SHIPMENT FINAL TEST

PLATES

CUTTINGAND FORMING

TEST TRACK

NEXT
VPS – Volvo Production System
4
08/2010

Pederneiras Industrial Hub

Current - Production Flow
PDI TEST TRACK PAINTING SHOT BLASTING WELDING SHIPMENT KITTING AREA

ASSEMBLY LINE

MATERIAL INBOUND MACHINING PARTS

PLATES

CUTTING AND FORMING

BACK
VPS – Volvo Production System
5
08/2010

Pederneiras Industrial Hub

Fishbone

BACK
VPS –Volvo Production System
6
08/2010

Pederneiras Industrial Hub

Andon

Grader

Production Machining

Office
VPS – Volvo Production System
7
08/2010

BACK

Pederneiras Industrial Hub

5S

BEFORE

ACTUAL BEFORE

ACTUAL
VPS – Volvo Production System
8
08/2010

BACK

Pederneiras Industrial Hub

Kanban

Kit request for assembly lines

Box on the top means thatthe box is empty

• Total shims requested by Mapics System / Axle: 102 • Total shims used by Kanban / Axle: 27

BACK
VPS – Volvo Production System
9
08/2010

Pederneiras Industrial Hub

Assembly Line
Grader

Before VPS

Current NEXT

VPS – Volvo Production System
10 08/2010

Pederneiras Industrial Hub

Assembly Line
Articulated Haulers

Before VPS

Current NEXTVPS – Volvo Production System
11 08/2010

Pederneiras Industrial Hub

Assembly Line
Axles

Before VPS

Current BACK

VPS – Volvo Production System
12 08/2010

Pederneiras Industrial Hub

Poka-Yoke

To avoid missing parts

Welding locator for small parts

BACK
VPS – Volvo Production System
13 08/2010

Pederneiras Industrial Hub

Kits
First initiative

Changed toTrilogic tubes

BACK
VPS – Volvo Production System
14 08/2010

Pederneiras Industrial Hub

8D

BACK
VPS – Volvo Production System
15 08/2010

Pederneiras Industrial Hub

Daily Meeting
• Quality problems • Production • Missing parts • General
Quality 5S TPM

DA
PRODUCTION

ILY

WEEKLY
RES PON S

Safety

Environment

IBLE

BACK
VPS – Volvo Production System
1608/2010

Pederneiras Industrial Hub

Standardized Work

Magnetic Board – Autonomy of employees to update the documents
VPS – Volvo Production System
17 08/2010

BACK

Pederneiras Industrial Hub

Pull System
Internal Pull System
Trailer used by grader assembly line

Pull System with supplier

Axles in sequence used by Wheel Loader assembly line
VPS – Volvo Production System
1808/2010

BACK

Pederneiras Industrial Hub

Factory of Ideas
• Employees should think about the problems and situations which need improvement and their possible solutions; • They fill the form with the ideas they have; • If the idea is accepted by the management group they can be awarded (digital camera, DVD) in the end of the year in a lottery.

BACK
VPS – Volvo Production System
1908/2010

Pederneiras Industrial Hub

Kaizen
TANDEM
BEFORE AFTER

152 min

99 min

35% time reduction

US$ 62 Loctite´s
reduction / tandem BRAKE BOX
BEFORE AFTER

110 min
IMPROVEMENTS

85 min

23% time reduction

BACK
VPS – Volvo Production System
20 08/2010

Pederneiras Industrial Hub

Q+
Integration Program
• Group formed to audit monthly all the factory about:Quality

5S

TPM

Plant always ready for visitation Safety Environment

BACK
VPS – Volvo Production System
21 08/2010

Pederneiras Industrial Hub

Q+ Integration Program
Shop Floor Results

BACK
VPS – Volvo Production System
22 08/2010

Pederneiras Industrial Hub

Q+ Integration Program
Office Results

VPS – Volvo Production System
23 08/2010

Pederneiras Industrial...
tracking img