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PederneirasVPS - Initiatives
VPS - Initiatives
VPS – Volvo Production System
2
08/2010
Pederneiras Industrial Hub
VPS Launch
BACK
VPS – Volvo Production System
3
08/2010
Pederneiras Industrial Hub
Before VPS - Production Flow
PDI ASSEMBLY LINE PAINTING FINISHING MACHINING STORAGE WELDING PARTS SHOT BLASTING MATERIAL INBOUND SHIPMENT FINAL TEST
PLATES
CUTTING AND FORMING
TEST TRACK
NEXT
VPS – Volvo Production System
4
08/2010
Pederneiras Industrial Hub
Current - Production Flow
PDI TEST TRACK PAINTING SHOT BLASTING WELDING SHIPMENT KITTING AREA
ASSEMBLY LINE
MATERIAL INBOUND MACHINING PARTS
PLATES
CUTTING AND FORMING
BACK
VPS – Volvo Production System
5
08/2010
Pederneiras Industrial Hub
Fishbone
BACK
VPS – Volvo Production System
6
08/2010
Pederneiras Industrial Hub
Andon
Grader
Production Machining
Office
VPS – Volvo Production System
7
08/2010
BACK
Pederneiras Industrial Hub
5S
BEFORE
ACTUAL BEFORE
ACTUAL
VPS – Volvo Production System
8
08/2010
BACK
Pederneiras Industrial Hub
Kanban
Kit request for assembly lines
Box on the top means that the box is empty
• Total shims requested by Mapics System / Axle: 102 • Total shims used by Kanban / Axle: 27
BACK
VPS – Volvo Production System
9
08/2010
Pederneiras Industrial Hub
Assembly Line
Grader
Before VPS
Current NEXT
VPS – Volvo Production System
10 08/2010
Pederneiras Industrial Hub
Assembly Line
Articulated Haulers
Before VPS
Current NEXT
VPS – Volvo Production System
11 08/2010
Pederneiras Industrial Hub
Assembly Line
Axles
Before VPS
Current BACK
VPS – Volvo Production System
12 08/2010
Pederneiras Industrial Hub
Poka-Yoke
To avoid missing parts
Welding locator for small parts
BACK
VPS – Volvo Production System
13 08/2010
Pederneiras Industrial Hub
Kits
First initiative
Changed to